Uniform Factory Making Custom Workwear and Staff Uniforms Since 2008
Staff uniform programs for companies that dress a whole workforce, and private-label production for uniform brands and distributors. From paper pattern to packed carton, every stage runs in one factory under a named person who signs it off.
Founded as a cut-and-sew workwear factory, then built out one capability at a time, so a uniform order now stays in one building from the pattern table to the shipping carton.
People on our own payroll
650+
Factory floor under one roof
18,000 m²
Garments a month at full capacity
300,000
Countries receiving our programs
50+
Where we sit in the supply chain
Mills supply fabric and reflective tape, with their test report where a garment has to meet a named standard. From there the work is ours: pattern, cutting, sewing, logos and names, labels, inspection and packing.
Who runs it
Pattern makers, cutters, machinists, decorators, lab and QC staff and packers, with one account manager per program as your single contact.
What we make and ship
Workwear, hi-vis and FR garments, scrubs, hospitality and corporate uniforms. 97% of orders ship on the date confirmed at sample approval.
02Customer base
60% Staff Uniform Programs, 40% Private Label for Brands
Two kinds of buyer, each with its own production setup on the same floor.
About 60%Staff uniform programs
About 40%Private label
Staff uniform programs
Ordered directly by the corporate, healthcare, hospitality and industrial employers who wear them. They run through the pack-by-person line, where each garment is packed for the employee who will wear it.
YOUR BRAND
MADE TO ORDER · CARE LABEL · SIZE L
Private label for brands and distributors
Made to order under the brand's own woven neck labels, care labels and patches, so the garment reaches the brand's customer carrying only the brand's name.
Every re-order cut from the same marker file as the first order.
2023
Added
Pack-by-person line and private-label program
From then on
Multi-site rollouts and uniform brands served from one factory, now running 24 sewing lines.
04Colour lab
2018 Colour Lab: D65 Daylight, 10° Observer, ΔE2000 Before Cutting
The lab sits between the fabric store and the cutting tables. Every batch of re-order fabric rolls passes through it before it can be released to cutting.
Instrument specColour lab · since 2018
Light source
D65 daylight
Observer
10°
Formula
CIE ΔE2000Colour difference between new fabric and reference
Instrument
Spectrophotometer
Reference
Retained lab dipKept in the lab-dip library for that colour
Who
The colour lab technician
When
Every re-order roll batch, on arrival, on the fabric itself while it is still uncut
Decides
Release to cutting, or hold the batch back
The lab-dip library
Every approved colour keeps a retained lab dip, with each delivery's dye lot recorded against it. On a re-order the technician pulls the lab dip the last delivery was matched to, so new fabric is read against the shade your staff already wear.
01Fabric that reads out of tolerance is never released to cutting to save a date.
02The cutting room cuts only fabric the colour lab has released.
03A held batch is re-dyed or replaced, and cutting starts only when the new fabric reads within tolerance.
What you hear, and when
If re-dyeing moves the ship date, your account manager tells you before cutting starts, with the new date and the reason, while the order is still fabric on a roll.
Why it runs this way
A program runs for years and new garments are worn next to old ones. The decision is made in advance, so nobody on the floor weighs a date against a colour under pressure.
06Equipment
Equipment by Year Added, From Sewing Lines to Pack-by-Person
Every machine below stands on our own floor and serves one stage of a program.
Since
Area
Equipment
Used for
2008
Sewing lines
Line-by-line assemblyexpanded through every milestone
Every garment type we make
2012
Embroidery
10 × 12-head machines120 heads
Logos, badges and employee names
2015
Screen printing
4 automatic carousel lines
Logos, back prints and program graphics
2015
Heat transfer & reflective tape
8 heat presses
Heat-transfer logos and segmented reflective tape
2018
Colour lab
Spectrophotometerand retained lab-dip library
Reading re-order fabric before cutting
2021
CAD pattern room
CAD pattern, grading & markers
One graded set and marker file per style
2021
Automatic cutting
2 multi-ply cutting tables
Bulk cutting from the style's marker file
2023
Pack-by-person line
Per-employee packingname, size and site labels
Multi-site staff rollouts
07Process boundary
The Boundary Sits at the Fabric Roll: Four Stages Inside One Factory
Mills supply fabric and reflective tape. Every step after that runs inside our factory, with a named owner and a defined hand-over to the next step.
Outside · in
Fabric & reflective tape
From mills, with the mill's test report for hi-vis and FR builds. OEKO-TEX Standard 100 fabrics available.
Fabric roll · boundaryInside our factoryCarton · out
Garment
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Pattern & cutting
Sewing
Logos, names & reflective trim
Inspection & packing
Owner
Pattern room lead
What happens
CAD pattern signed, then bulk cut from the style's marker file
Hand-over
Cut panels with style, colour, size and dye lot
Why in-house
The marker file stays with us, so a re-order is cut from the first order's file
Owner
Line QC on each line
What happens
First piece off each line approved before bulk runs
Hand-over
Sewn garments to the decoration floor, same building
Why in-house
The approved sample and the line checked against it sit in one building
Owner
Decoration floor, working from the program spec
What happens
Logos, names, labels and reflective tape on our own machines
Hand-over
Decorated garments to final inspection
Why in-house
Names come from your staff list; hi-vis and FR trim follows the garment's build spec sheet
Owner
QC manager for release, packing line for cartons
What happens
Final release signed, then packing by carton or by employee
Hand-over
Labelled cartons to the freight forwarder
Why in-house
The pack line uses the same staff list as embroidery, so garment and pack carry one name
Outside · out
Freight & testing
Sea, air or express to the addresses you give us. Third-party garment testing arranged per order when a site or contract asks for it.
One factory answers for everything after the fabric roll.
08Core processes
Five Core Processes Run on In-House Equipment
Built and run by our own staff on our own machines. Each process does one specific job in a program, and each one is the reason a stage does not have to leave the building.
Employee names and IDs are stitched inside the bulk run, so a named program comes off one production order.
Segmented tape is heat-applied on our presses to the same build spec the hi-vis garment is sewn to.
Re-order fabric is read under fixed conditions against a retained lab dip before any of it is cut.
One pattern set per style, graded across every cut and size the program needs, with markers made in CAD.
One staff list drives both the name embroidery and the per-employee packing, so the two can never disagree.
Nothing reaches the cutting tables without two releases: the colour lab's and the pattern room lead's.
09Pattern room
Pattern Room Sign-Off: One Graded Set and One Current File per Style
The pattern room is where a program's fit is fixed, and the first stage with a signature.
12pattern makers and technicians, led by the pattern room lead, building in CAD from your tech pack, sample garment or reference photos
Re-order — cut from this file
Re-order — cut from this file
Style fileCurrent version
Graded set
Men's and women's cuts, XS–5XL, tall on core styles
Marker
Made in CAD from the graded pattern
Signed against
Your approved sample
Signed by
Pattern room lead
Signed Pattern room lead
Who signs, and against what
The pattern room lead signs pattern and grading against your approved sample before any fabric is cut. Nothing goes to the cutting tables without that signature.
Sample changedYou revise the approved sample
File re-signedPattern revised, signed again, production clock restarts
Old file retiredOne current version per style for every later re-order
A shirt re-ordered two years into a program is cut from the file signed for the first order, so new hires get the fit your launch staff were measured in.
10Factory floor
Factory Floor: Six Areas in the Order a Garment Moves
Walk the floor in the order the garment does. Each area hands one defined thing to the next.
Receives mill fabric and reflective tape; the lab reads re-order rolls.
Hands on → fabric released for cutting
02
Pattern room & cutting
Makes and signs patterns and markers, then cuts bulk.
Hands on → panels tagged with style, colour, size, dye lot
03
Sewing floor
Assembles every garment type we make, line by line.
Hands on → sewn garments from lines with an approved first piece
04
Decoration floor
Embroidery, screen print, heat transfer and reflective trim.
Hands on → decorated garments
05
Final inspection
The QC manager signs each order's release.
Hands on → released garments
06
Packing line
Packs by carton or per employee and labels every carton.
Hands on → cartons ready for freight
SIGNED
11Key roles
Five Named Roles, Each Owning One Stage
Five people carry a uniform program through the factory. Each owns one stage and hands one defined thing to the next.
Account manager
Owns
One program from quote to re-order, routing your inputs to each department
Hands on
Confirmed spec, colours and staff list
Pattern room lead
Owns
Pattern and grading, signed against the approved sample
Hands on
A signed pattern and marker file
Colour lab technician
Owns
Re-order fabric readings before cutting
Hands on
Released fabric, or a hold notice to the account manager
Line QC
Owns
Each line's first piece and the inline checks
Hands on
Sewn garments from an approved line
QC manager
Owns
The inspection standard and the final release
Hands on
A released order and its signed inspection report
Their names reach you on a program contact sheet with your sample plan, re-issued whenever a role holder changes.
12Account manager
One Account Manager Routes Every Input From Quote to Re-Order
You deal with one person from the first quote to the latest re-order. Everything you send goes to the department that uses it.
You sendIt goes toLogo artworkDecoration setup: embroidery, print or heat transferStyle referencesPattern room: tech pack, sample garment or photosColour referencesColour lab, for lab dipsHi-vis or FR standardThat style's build spec sheetStaff list with names and sizesEmbroidery floor and pack-by-person lineSite addressesPacking line, for carton labelsAccount managerOne per program
What comes back to you
Written quoteWith a sample plan attached
Early spec noticeSuch as logo size against the background of a hi-vis vest
Line deviation noticeIf a deviation touches the spec or the ship date
Fabric-hold noticeBefore cutting, if a hold moves the date
Everything you send once stays on file for every re-order.
Send Your Garment List for a Written Quote in 1 Business Day
QC Manager Sets the Standard; Deviations Escalate Within the Shift
One owner for the standard, one reference for every check, and a fixed route for problems.
01The line stopsA line that finds a deviation stops before it makes more
02QC manager, same shiftThe stop escalates to the QC manager within the same shift
03Pieces and restart decidedThe QC manager decides what happens to the affected pieces and when the line restarts
04You hear within 24 hoursIf the spec or ship date is affected, your account manager calls or emails
Who sets the standard
The QC manager sets each program's inspection standard at sample approval. From that day the approved sample is the reference for every later check, and you receive a signed final inspection report with each order.
One reference · the approved sample
Pattern room leadChecks the pattern before cutting
Line QCChecks the first piece and inline production
QC managerChecks the finished order before release
15Buyer verification
Factory Visits, Live Video Walk-Throughs and the BSCI Audit Summary
Factory visitsWalk the fabric store, colour lab, pattern room, sewing and decoration floors, final inspection and packing line.
Live video walk-through of any areaYou choose the area; the camera goes there, scheduled within 2 business days at a time inside your working hours.
amfori BSCI audit summaryShared for responsible-sourcing and vendor onboarding checks.
Send the checklist your approval process works from, and the visit or call is routed through those areas in that order.
What buyers usually ask to see
A spectrophotometer reading against a retained lab dip
The marker file for one of your styles
A first-piece approval on a line running your style
Send your garment list, headcount and delivery sites, and your account manager replies with a written quote and a sample plan. Or ask for a live video walk-through of any area first.
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